Although, there was nothing especially exciting or wondrous to see, the learning opportunity was outstanding. The possible explanations the curator wove around the how and why were fascinating. What they know of the origin of the gold and uncut jewels is extensive, while who or where the components were fashioned in to decorative pieces is totally unknown. Was it a collection made by a soldier from a succession of battles, could it have been stolen from a kings treasury, why was it hidden and more than that why was it never retrieved. In the end the most thought provoking idea was that of value. His
Sutton Hoo Burial Mask |
Museum Skylight |
So enough of Birmingham and Art Museums and on to a museum of a totally different sort. Taylors Bell Foundry, a happy find when driving in to Loughborough (Leuf burra). When travelling around the UK keep your eyes open for brown signs with white lettering, they often show the way places of interest. As you might expect Taylors Bell Foundry makes bells, not little hand bells or pretty little things to hang on a wind chime, not cow bells or ship's bells but
How bells are "stored" when not being rung |
Birmingham Museum |
Moving from one kind of manufacturing to another we made a trip to two different potteries in Derbyshire (pronounce darby not derby). Denby Potteries makes what I call stone ware, not fine china. It is easy to find their products in the states and I actually have a teapot and cups which we purchased as seconds in the 70's. There was a time when all their products were hand painted (true of the Arabesque pieces I own) but in
B'ham Victorian Shopping District |
The really fascinating process was how things like cups, jugs, teapots and other pieces designed to contain things were shaped. They start with a mold in the shape of the items being created, all the bumps and ridges, indentations and spouts, everything but the handles. The molds
Denby Arabesque |
are made of plaster and come in two halves which fit together and are held in place with large rubber bands. The clay has water added to it until it is pourable (slip) and each of the assembled molds is filled with the liquid clay. The molds are then placed on a slow moving conveyor belt. When they reach the end of the line the porous plaster mold has absorbed some of liquid leaving behind the desired thickness of sold clay in the shape of the item being made. The remaining slip is poured out of the mold and the item is allowed to continue drying until it is solid enough to be removed from the mold.
Once the mold is removed handles are attached. A little slip is used as "glue" and it's amazing how it adheres immediately, even better than super glue. There's more cleaning up and grinding down and inspection before the pieces are fired in a kiln that must be a city block long. They travel through taking something like 18 hours to go from beginning to end. The kilns run 24/7, it is more expensive to shut them down and bring them back up to temperature that to leave them run even when they close for holidays. Next comes the application of colours and designs. I am sure everyone has seen a cup with one colour on the inside and another on the outside. How that is accomplished elsewhere I have no idea, but at Denby the interior and lip are done, I'm not sure how, by one technician. It is then handed off to another who actually dips the article in a vat of spinning "paint" or more accurately glaze, to apply colour to the exterior. Rather precise work, say what.
Royal Derby Imari Hedgehog |
Think you probably get the picture by now, Denby was definitely an interesting tour. Just for contrast we went to the Royal Crown Derby Pottery works where they make fine bone china. The processes were the same, but the product is something else entirely. For starters anything labelled as "bone" china actually has 20% ash from the bones of large animals, think horses and elephants, added to the clay. The resulting pieces are much finer and more delicate, as in the difference between a tea cup and saucer and as opposed to a mug. They use lots of real gold for decorative edges etc and their things are generally quite opulent and somewhat over the top. The Hedgehog paperweight above retails for something on the order of $250 and it can't be much more than 6 inches high! Fortunate for Mick there was nothing there I was interested in purchasing, even their seconds were out of my price range.
Things I have learned:
1. Pencil erasers are called rubbers.
2. Kibworth Beauchamp is pronounced Kibworth Beacham.
3. This is the place to find treasure; you must hand it over to the authorities but you will be compensated with it full estimated value. No need to sell it on the black market or pay an auction house a commission.
4. Walton, as a part of a place name, means "where the British live" in Anglo Saxon.
5. Both Denby and Derby pottery works recycle over 95% of they clay that "wasted" in their manufacturing process. If it has not been fired it crushed and put back in to the process for creating the liquid clay. If it has been fired it is crushed and used as a base layer for roadbed construction.
6. The plaster molds used in the Denby plant are used about 30 times before imperfections make them unusable. They are then sold off and are used in the creation of plasterboard.